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Senior Process Engineer - North Haven, CT

Job Description

Posted on: 

We anticipate the application window for this opening will close on - 24 Aug 2026

Careers that change lives start here. Medtronic is a global leader in healthcare technology with a Mission to alleviate pain, restore health, and extend life. Our 95,000 employees work across more than 150 countries to put patients first — developing innovative medical technologies that improve the lives of 72+ million patients each year. Your unique talents will help shape the future of healthcare while building a career grounded in purpose, growth, and impact.

A Day in the Life

The Senior Process Engineer is responsible for providing support for multiple product families related to safety, quality, service, product cost, process improvements, and customer feedback across chemical, extrusion, textile, and biomedical manufacturing processes. This role leads and participates in cross-functional teams to achieve project goals, support continuous improvement initiatives, and drive manufacturing performance.

Based at Medtronic's North Haven, Connecticut campus, a major manufacturing and engineering site supporting Surgical Innovations products, the Senior Process Engineer serves as a technical expert for production equipment and manufacturing processes. The role also supports new products transitioning from R&D into manufacturing, helping ensure successful product launch, operational readiness, and long-term manufacturing sustainability.

At Medtronic, we bring bold ideas forward with speed and decisiveness to put patients first in everything we do. In-person exchanges are invaluable to our work. We’re working 5 days a week onsite as part of our commitment to fostering a culture of professional growth and cross-functional collaboration as we work together to engineer the extraordinary.

The Senior Process Engineer will:

  • Support

    the

    day-to-day

    manufacturing

    of

    absorbable

    and

    non-absorbable

    sutures,

    including

    polymer

    development,

    crystallization,

    purification,

    extrusion,

    annealing,

    and

    textile

    manufacturing

    processes.

  • Lead

    cross-functional

    teams

    and

    projects

    using

    project

    management

    tools

    to

    plan,

    track,

    and

    deliver

    technical,

    operational,

    and

    financial

    objectives.

  • Provide

    technical

    expertise

    for

    the

    specification,

    procurement,

    installation,

    qualification,

    validation,

    troubleshooting,

    and

    training

    of

    chemical,

    polymer

    extrusion,

    textile,

    and

    biomedical

    manufacturing

    processes

    and

    equipment.

  • Identify

    and

    lead

    opportunities

    to

    improve

    process

    and

    equipment

    capability,

    reliability,

    and

    manufacturing

    efficiency

    through

    data

    analysis,

    statistical

    methods,

    and

    continuous

    improvement

    initiatives.

  • Support

    new

    product

    development,

    quality

    improvement,

    product

    integration,

    and

    capital

    equipment

    projects.

  • Execute

    engineering

    qualifications

    and

    process

    validations,

    including

    IQ/OQ/PQ

    activities,

    to

    support

    manufacturing,

    compliance,

    and

    operational

    objectives.

  • Partner

    with

    Manufacturing,

    Quality,

    Maintenance,

    Planning,

    Safety,

    and

    other

    cross-functional

    teams

    to

    investigate

    production

    and

    field

    issues,

    perform

    root

    cause

    analysis,

    and

    implement

    effective

    corrective

    and

    preventive

    actions.

  • Manage

    engineering

    change

    notices,

    BOM

    creation

    and

    maintenance,

    ERP/SPAC

    system

    activities,

    and

    provide

    technical

    guidance

    and

    mentorship

    to

    junior

    engineering

    staff.

Required Qualifications

  • Bachelor's degree with a minimum of 4 years of relevant experience

  • OR Master's degree with a minimum of 2 years relevant experience

  • OR PhD with 0 years relevant experience

  • Experience

    applying

    statistical

    methods

    and

    science-based

    decision

    making

    to

    design

    experiments

    and

    implement

    process

    improvements.

  • Experience

    managing

    multiple

    projects

    and

    priorities

    in

    a

    manufacturing,

    engineering,

    or

    product

    development

    environment.

  • Experience

    working

    on

    cross-functional

    teams

    to

    deliver

    technical

    projects

    and

    business

    objectives.

  • Experience

    using

    Minitab

    for

    data

    analysis

    and

    problem

    solving.

Preferred Qualifications

  • Experience

    in

    the

    medical

    device

    industry.

  • Experience

    with

    Design

    for

    Reliability

    (DFR),

    Design

    for

    Six

    Sigma

    (DFSS),

    and/or

    Lean

    Six

    Sigma

    methodologies.

  • Experience

    supporting

    absorbable

    polymer

    products

    or

    technologies.

  • Experience

    with

    polymer

    development

    and

    manufacturing,

    fiber

    extrusion,

    textile

    manufacturing,

    and/or

    material

    characterization.

  • Lean

    Six

    Sigma

    Green

    Belt

    or

    Black

    Belt

    certification.

  • Bachelor’s degree or an advanced degree in Chemistry, Chemical, Mechanical, Bio-Medical Engineering, or related

For Baccalaureate degrees earned outside of the United States, a degree that satisfies the requirements of 8 C.F.R. § 214.2(h)(4)(iii)(A) is required.

Physical Job Requirements

The above statements are intended to describe the general nature and level of work being performed by employees assigned to this position, but they are not an exhaustive list of all the required responsibilities and skills of this position. 

The physical demands described within the Responsibilities section of this job description are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. For Office Roles: While performing the duties of this job, the employee is regularly required to be independently mobile. The employee is also required to interact with a computer, and communicate with peers and co-workers. Contact your manager or local HR to understand the Work Conditions and Physical requirements that may be specific to each role.

U.S. Work Authorization & Sponsorship

At Medtronic, we are committed to fostering an environment where employees can thrive and make a meaningful impact. In alignment with our enterprise-wide workforce planning approach, U.S. work authorization sponsorship (H-1B, TN, J, etc.) is offered exclusively for Principal-level roles and above, where specialized expertise aligns with long-term business needs. Roles below the Principal level require candidates to possess unrestricted U.S. work authorization at the time of hire and for the duration of employment.

Recruitment Fraud Alert

We are aware of phishing scams targeting job seekers. Please keep the following in mind: 

Apply only through official Medtronic channels. All legitimate Medtronic recruiting communications come from approved Medtronic platforms and official @medtronic.com email addresses. 

Medtronic will never ask for payment or sensitive personal information (such as bank account or Social Security details) during early stages of the hiring process. Any such requests are not legitimate. 

If you receive a suspicious message claiming to be from Medtronic, do not respond, click links, or open attachments. 

If you have any questions, concerns regarding the authenticity of a communication alleged to have been made by or on behalf of Medtronic, please contact us immediately at

AskHR@medtronic.com

Benefits & Compensation
 

Medtronic offers a competitive Salary and flexible Benefits Package
A commitment to our employees lives at the core of our values. We recognize their contributions. They share in the success they help to create.

We offer a wide range of benefits, resources, and competitive compensation plans designed to support you at every career and life stage.

Salary ranges for U.S (excl. PR) locations (USD):$103,200.00 - $154,800.00

This position is eligible for a short-term incentive called the Medtronic Incentive Plan (MIP).

The base salary range is applicable across the United States, excluding Puerto Rico and specific locations in California. The offered rate complies with federal and local regulations and may vary based on factors such as experience, certification/education, market conditions, and location. Compensation and benefits information pertains solely to candidates hired within the United States (local market compensation and benefits will apply for others).

The following benefits and additional compensation are available to those regular employees who work 20+ hours per week: Health, Dental and vision insurance

,

Health Savings Account

,

Healthcare Flexible Spending Account

,

Life insurance, Long-term disability leave

,

Dependent daycare spending account

,

Tuition

assistance/reimbursement

, and

Simple Steps (global well-being program).

The following benefits and additional compensation are available to all regular employees:

Incentive plans, 401(k) plan plus employer contribution and match

,

Short-term disability

,

Paid time off

,

Paid holidays

,

Employee Stock Purchase Plan

,

Employee Assistance Program

,

Non-qualified Retirement Plan Supplement (subject to IRS earning minimums)

, and

Capital Accumulation Plan (available to Vice Presidents and above, or subject to IRS earning minimums).

Regular employees are those who are not temporary, such as interns.  Temporary employees are eligible for paid sick time, as required under applicable state law, and the Employee Stock Purchase Plan.

Please note some of the above benefits may not apply to workers in Puerto Rico.

Further details are available at the link below:

Medtronic benefits and compensation plans

It is the policy of Medtronic to provide equal employment opportunity (EEO) to all persons regardless of age, color, national origin, citizenship status, physical or mental disability, race, religion, creed, gender, sex, sexual orientation, gender identity and/or expression, genetic information, marital status, status with regard to public assistance, veteran status, or any other characteristic protected by federal, state or local law. In addition, Medtronic will provide reasonable accommodations for qualified individuals with disabilities.

If you are applying to perform work for Medtronic, Inc. (“Medtronic”) in any position which will involve performing at least two (2) hours of work on average each week within the unincorporated areas of Los Angeles County, you can find here a list of all material job duties of the specific job position which Medtronic reasonably believes that criminal history may have a direct, adverse and negative relationship potentially resulting in the withdrawal of a conditional offer of employment. Medtronic will consider for employment qualified job applicants with arrest or conviction records in accordance with the Los Angeles County Fair Chance Ordinance for Employers and the California Fair Chance Act.

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